Manufacturing method of a pushing block for a CVT belt

ABSTRACT

A pushing block for the CVT belt has a hyper-eutectoid structure overall and exhibiting a structure in which spheroidal cementite having an area percentage of 0.4% or more are dispersed in a matrix of a martensite.

This is a Division of application Ser. No. 10/074,254 filed Feb. 14,2002 now U.S. Pat. No. 6,739,995. The disclosure of the priorapplication is hereby incorporated by reference herein in its entirety.

BACKGROUND OF THE INVENTION

1. Technical Field

The present invention relates to a pushing block for a continuouslyvariable transmission (CVT) belt and to a manufacturing method for thesame, and more particularly, the present invention relates to atechnique which can increase toughness in addition to hardness and canimprove durability.

2. Related Art

A CVT belt is formed by continuously connecting a plurality of pushingblocks by a steel belt so as to form a circular shape, and as thepushing block, there has been provided a structure in which ahyper-eutectoid steel such as a material corresponding to SKS95 or thelike is spheroidized and annealed and is thereafter formed, quenched,and tempered. At the time of quenching, a treatment is performedmaintaining a temperature equal to or greater than an austenitizingtemperature (about 750° C.) for fifteen minutes or more, and in anactual operation, a maintaining time for thirty minutes to sixty minutesis typical.

A material structure of the pushing block manufactured in the mannerdescribed above demonstrates a martensitic structure having anon-dissolved carbide having an area percentage of about 0.4%.

However, since a heat treatment of the conventional CVT pushing block isperformed mainly for the purpose of increasing hardness in order toensure wear resistance, impact strength is low while hardness is aboutHRC60, and impact value (a Charpy U notch) is only about 20 J/cm².

However, since the pushing block of the CVT belt requires toughness inaddition to hardness due to being subjected to impacts, it is a problemto improve the impact strength of the pushing block for ensuring thedurability at a time of making the CVT compact and applying the CVT to ahigh torque engine.

Accordingly, an object of the present invention is to provide a pushingblock for a CVT belt which is provided with a sufficient toughness inaddition to hardness and is superior in wear resistance and durability,and to provide a manufacturing method for the same.

SUMMARY OF THE INVENTION

The pushing block for the CVT belt (hereinafter referred to as a“pushing block”) in accordance with the present invention ischaracterized by having a hyper-eutectoid structure overall andexhibiting a structure in which spheroidal cementite having an areapercentage of 0.4% or more are dispersed in a matrix of a martensite.

In accordance with the pushing block having the structure describedabove, since the matrix is the martensite, a high surface hardness isprovided, and since carbon is fixed to the spheroidal cementite and aconcentration of the carbon in the matrix is low, toughness is improved.In this case, the effect improving toughness can be obtained when thearea percentage of the spheroidal cementite in the structure is equal toor greater than 0.4%. Accordingly, in the pushing block in accordancewith the present invention, it is possible to improve the durability inaddition to the wear resistance. It should be noted that the areapercentage of the spheroidal cementite in the structure is preferablyequal to or greater than 1%, so that the impact strength is stable.

Furthermore, in accordance with the present invention, there is provideda manufacturing method for a pushing block comprising the steps of:performing a spheroidizing annealing to a hyper-eutectoid steel; andthereafter performing a quenching and a tempering, wherein the time formaintaining the pushing block at a temperature equal to or greater thanan austenizing temperature in a heating operation for the quenching isset in a range of 5 to 40 minutes.

In accordance with the manufacturing method described above, it ispossible to obtain a structure in which a spheroidal cementite isdispersed in a matrix of a ferrite due to the spheroidizing annealing.Carbon in the spheroidal cementite is dissolved in the austenite byheating and maintaining it at a high temperature. The manufacturingmethod in accordance with the present invention is characterized in thatthe time for maintaining the pushing block at the temperature equal toor greater than the austenizing temperature in the heating operation forthe quenching is in a range of 5 to 40 minutes. In the case in which thetime for maintaining the pushing block at a temperature equal to orgreater than the austenizing temperature is less than 5 minutes, only asmall amount of carbon is dissolved in the austenite, and the martensiteis insufficiently generated in the quenching, therefore, it isimpossible to obtain a necessary surface hardness. In contrast, in thecase in which the time for maintaining the pushing block at thetemperature equal to or greater than the austenizing temperature is morethan 40 minutes, it is impossible to obtain an effect for improvingtoughness. It should be noted that the time for maintaining the pushingblock at the temperature equal to or greater than the austenizingtemperature is preferably not more than 15 minutes since the impactstrength is stable.

In general, a normalized structure in a hyper-eutectoid steel consistsof a mixed structure of a pearlite and a cementite. In such a structure,an austenitic transformation is quickly promoted, and most of thecontained carbon is dissolved in the austenite. In contrast, in thepresent invention, since the structure consists of a ferrite and aspheroidal cementite, the austenitic transformation causes a diffusionof the carbon contained in the cementite into the austenite, and thediffusion is not quickly promoted, and it is believed that thespheroidal cementite remains in the austenite. However, the explanationsabove are theoretical, and therefore the present invention is notlimited thereby.

BRIEF EXPLANATION OF THE DRAWINGS

FIG. 1 is a plan view showing a pushing block for a CVT beltcorresponding to a subject of the present invention;

FIG. 2 is a side view showing a state in which a pushing block ismounted to a jig for an impact test;

FIG. 3 is a graph showing the relationship between impact energy andfailure probability;

FIG. 4 is a graph showing the relationship between the time formaintaining a pushing block within a furnace having a temperature equalto or greater than 750° C. (being substantially equal to a temperatureof the pushing block) at a quenching time and an impact strength inaccordance with an embodiment of the present invention;

FIG. 5 is a graph showing the relationship between the area percentageof a non-dissolved carbide and an impact value in accordance with theembodiment of the present invention;

FIG. 6 is a graph showing the relationship between the time formaintaining the pushing block within the furnace having a temperatureequal to or greater than 750° C. (being substantially equal to thetemperature of the pushing block) at the quenching time and the areapercentage of the non-dissolved carbide in accordance with an embodimentof the present invention; and

FIG. 7 is a graph showing the relationship between the time formaintaining the pushing block within the furnace having a temperatureequal to or greater than 750° C. (being substantially equal to thetemperature of the pushing block) at the quenching time and a hardnessin accordance with an embodiment of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

Next, a description will be given of an embodiment in accordance withthe present invention. A raw material used in a manufacturing method fora pushing block in accordance with the present invention can be obtainedby blooming and forging an ingot produced by melting and performing aspheroidizing annealing after a hot rolling. The material after the hotrolling demonstrates a structure in which a cementite is precipitated ina grain boundary of a pearlite matrix in a net shape. By performing thespheroidizing annealing to the material, a structure in which thecementite is dispersed in a ferrite can be obtained. The spheroidizingannealing corresponds, for example, to a treatment in which the materialis kept at 720° C. for 12 hours and is thereafter cooled in the furnace.Thereafter, the material is rolled to a predetermined thickness byrepeating a cold rolling and a softening annealing, and the pushingblock is formed from the cold rolled plate, for example, by a fineblanking.

Next, the pushing block is subjected to a quenching, a tempering, abarrel grinding, a burr removal, and a further barrel grinding, and aproduct is then produced. It is sufficient that the heating temperaturefor the quenching is higher than an austenite transformation point, forexample, which can be set to 800° C. Furthermore, an oil quenching isapplied after heating and maintaining at a temperature equal to orgreater than the austenitizing temperature for 5 to 40 minutes. A lowtemperature tempering is desirable in the tempering thereafter, forexample, it is preferable to maintain it at 180° C. for 120 minutes. Inthis case, the pushing block in accordance with the present inventioncan employ an optional carbon tool steel such as an SK material, an SKSmaterial and the like as long as it is the hyper-eutectoid steel.

EXAMPLES

A. Manufacturing of Pushing Block

A spheroidizing annealing maintained at 720° C. for 12 hours wasperformed to a hot rolled plate having a chemical composition (weight %)shown in Table 1, and thereafter the plate was cooled in a furnace. Thecomposition shown in Table 1 is a material corresponding to SKS95. Acold rolled plate having a thickness of 1.5 mm was obtained byrepeatedly performing a cold rolling and a softening annealing to thematerial three times. In the softening annealing in this case, a firstprocess was performed at 710° C. for 13 hours, a second process wasperformed at 720° C. for 10 hours and a third process was performed at720° C. for 7 hours, and the material was cooled in the furnace afterthe maintaining time had passed. Next, the pushing block shown in FIG. 1is obtained from the cold rolled material by a fine blanking.Furthermore, the pushing block was heated to 800° C., and an oilquenching was performed after various heating and maintaining time hadpassed. Next, the tempering for maintaining the pushing block at 180° C.for 120 minutes was performed, and thereafter, the material was removedfrom the furnace and cooled by air. Among the pushing blocks obtained inaccordance with the manufacturing methods described above, the pushingblock in which the heating and maintaining time is in a range of 5 to 40minutes had overall hyper-eutectoid composition, and formed a structurein which the spheroidal cementite is dispersed in the matrix of themartensite.

TABLE 1 C Si Mn P S Cu Ni Cr 0.85 0.21 0.85 0.01 0.003 0.01 0.01 0.46

B. Evaluation of Properties

An impact test was performed with respect to the pushing blockmanufactured in the manner described above. During actual use, sinceupper arm portions 1 of the pushing blocks disposed adjacent to eachother are abraded and collided with each other, they are easily broken.However, since it would be fair to say that the impact strength of thepushing block is substantially uniform overall, an impact strength of aleg portion 2 in a lower side of the arm portion 1 was measured. FIG. 2shows a jig for mounting the pushing block in the impact test. Thepushing block in which one of the arm portion 1 is cut out is mounted tothe jig, and a weight 4 is dropped down on a pin 3 mounted on the legportion 1. In this case, a distance L between a center of the pushingblock and an impact position is set to 11 mm.

An impact energy E when the weight 4 is collided to the leg portion 2can be expressed by “mgh” when the mass of the weight 4 is “m”, thedropping height is “h” and gravitational acceleration is “g”. In theimpact test, impact strength is estimated by changing the droppingheight h so as to determine the probability of the leg portion 2braking. FIG. 3 is a view for explaining a principle thereof. As shownin FIG. 3, a critical impact energy by which the material is broken hasa dispersion W; however, the larger the impact energy is, the higher theprobability of breakage becomes. Accordingly, an impact energy in whichthe probability of breakage is 95% is estimated as the impact strength.

FIG. 4 is a graph showing the relationship between the time formaintaining the pushing block within the furnace having the temperatureequal to or greater than 750° C. (being substantially equal to thetemperature of the pushing block) in the quenching and the impactstrength of the leg portion. As shown in FIG. 4, when the time formaintaining the pushing block within the furnace is shorter than 40minutes, the impact strength is increased; it becomes stable when themaintaining time is in a range of 5 to 15 minutes, and when themaintaining time is equal to or less than 5 minutes, the impact strengthis reduced.

Next, the relationship between a non-dissolved carbide (spheroidalcementite) existing in the structure of the pushing block and the impactvalue (Charpy U notch) was examined and the result thereof is shown inFIG. 5. As can be seen from FIG. 5, the impact value is improved whenthe area percentage of the non-dissolved carbide is equal to or greaterthan 0.4%, and it is substantially stable when it is more than 1%.Furthermore, FIG. 6 is a graph showing the relationship between themaintaining time of the pushing block when the temperature within thefurnace in the quenching (being substantially equal to the temperatureof the pushing block) is equal to or greater than 750° C., and the areapercentage of the non-dissolved carbide. As can be seen from FIG. 6,when the maintaining time is shorter than 40 minutes, the areapercentage of the non-dissolved carbide is increased from 0.4%. On thebasis of the results mentioned above, it is confirmed that it issufficient that the maintaining time be equal to or less than 40minutes.

Next, the relationship between the time for maintaining the pushingblock within the furnace when the temperature within the furnace in thequenching (being substantially equal to the temperature of the pushingblock) is equal to or greater than 750° C.; and the hardness wasresearched, and the results thereof are shown in FIG. 7. As can be seenfrom FIG. 7, when the maintaining time is less than 5 minutes, thediffusion of the carbon into the austenite is insufficient, so that itis insufficient to produce martensite, and the hardness is furtherlowered. In accordance with this result, it was confirmed that themaintaining time requires 5 minutes or more.

What is claimed is:
 1. A manufacturing method of a pushing block for aCVT belt comprising the steps of: performing a spheroidizing annealingto a hyper-eutectoid steel; rolling the hyper-eutectoid steel to obtaina rolled plate with a predetermined thickness; forming a pushing blockfrom the rolled plate and thereafter performing a heating, a quenchingand a tempering, wherein the time for maintaining the pushing block at atemperature equal to or greater than an austenizing temperature in theheating operation for the quenching is set in a range of 5 to 15minutes.
 2. The manufacturing method of a pushing block for a CVT beltas claimed in claim 1, wherein the pushing block has a structure inwhich spheroidal cementite having an area percentage of 0.4% or more aredispersed in a matrix of a martensite by the heating operation for thequenching.
 3. The manufacturing method of a pushing block for a CVT beltas claimed in claim 1, wherein the pushing block has a structure inwhich spheroidal cementite having an area percentage of 1.0% or more aredispersed in a matrix of a martensite by the heating operation for thequenching.
 4. The manufacturing method of a pushing block for a CVT beltas claimed in claim 1, wherein the pushing block has an impact valueaccording to a Charpy U notch of more than 20 J/cm² by the heatingoperation for the quenching.
 5. The manufacturing method of a pushingblock for a CVT belt as claimed in claim 1, wherein the pushing blockhas an impact value according to a Charpy U notch of 100 J/cm² or moreby the heating operation for the quenching.